Natural Ageing Tests to Study In-service Different Façade Solutions—ETICS and Premixed One-Coat Rendered Walls

Abstract

In situ testing provides accurate characterization of existing degradation mechanisms of materials and building systems which helps reducing the subjectivity of visual inspections especially when ageing under natural ageing conditions is carried out over significant periods of time. In this work, data collected from field experimental campaigns over 10 years after construction using several premixed one-coat rendered walls and over 4 and 6 years after construction in the case of ETICS (external thermal insulation composite systems) are presented and discussed. The influence of hydrophobic agents on the performance of both types of façades in terms of surface condition and water penetration was assessed by visual inspections, Karsten test and capillary tests. Additionally, adhesion tests and subsequent evaluation of porosity were also carried out for premixed one-coat mortars. The results obtained have shown that ageing of the rendering solutions, especially after 5 or 6 years in-service, results from the loss of resistance to liquid water penetration, especially at the surface. Yet, additional mechanisms such as leaching of hydrophobic agents and photochemical degradation are thought to be involved, too. Moreover, the results obtained using the Karsten test proved to be the most reliable method to determine the loss of water penetration resistance and predict the ageing of façade solutions. The information collected and the correlations established can help developing solutions to prevent early ageing and implement appropriate maintenance plans to delay their effect.